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5.5 kW Spindle, 18000-24000rpm, ER25

5.5 kW Spindle, 18000-24000rpm, ER25
5.5 kW Spindle, 18000-24000rpm, ER25
  • Stock: In Stock
  • Model: GDK125-18-24Z/5.5
  • SKU: PEACO-SPINDLE-15
$1,297.48
Ex Tax: $1,297.48

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High power 5.5 kW Water cooled spindle motor provides high speed 18,000 - 24,000 rpm, working at three phase 220V/380V. High performance CNC spindle motor comes with ER25 nut and collet, grease bearing lubrication, low running noise and the constant torque spindle is well suitable for carving / engraving and milling.

Specifications

  • Model: PEACO-GDK125-18-24Z/5.5
  • Material: Stainless steel, copper, aluminum
  • Power: 5.5 kW
  • Torque: 2.92Nm-2.19Nm
  • Voltage: 220V/380V
  • Current: 19.0A/11.0 A
  • Frequency: 300Hz-400Hz
  • Speed: 18,000-24,000 RPM
  • Cooling: Water-cooled
  • Bearing Lubrication: Grease
  • Number of Pole: 2 poles
  • Joint of Nose: ER25 collet (Φ3.175 mm-Φ16.0 mm)
  • Bearings Type: 7007C (P4)*2, 7005C (P4)*2
  • Dimension: ØD=125mm, ØD1=100mm, L=365mm, L1=32.5mm, L2=56mm
  • Rotating Mode: anticlockwise from the shaft extension end.
  • Net Weight: 23kg
  • Gross Weight: 32kg (packed with wooden box)
  • Certification: CE
  • Warranty: 1 year

Spindle Motor Dimension (Unit: mm)

5.5 kW Water Cooled Spindle Dimension

Spindle Motor Wiring

Spindle Motor Wiring

Warning:

1. The electric main shaft shall be installed at the clamped position, otherwise the bearing will be easily damaged.

2. The compressed air shall be dry and clean and the filtering accuracy shall be 0.1 micron. Atmospheric pressure is 0.1- 0.2 MPa and the air seal shall be normally open. It is recommended to use the two-level filtration with the filtration accuracy of 0.5 micron / 0.1 micron respectively and the air filter shall have automatic discharge device.

How to solve the heat dissipation problem of water-cooled spindle motor?

The water-cooled spindle bearing will generate a lot of heat when it rotates at high speed, causing the spindle to heat up. Additionally, the tool installed on the end face of the CNC spindle motor will also generate a lot of heat during high-speed cutting. Therefore, the spindle motor cooling during operation needs to be paid attention to. What's more, spindle cooling must be considered when designing the spindle motor structure.

During the high-speed operation of the water-cooled spindle motor, the internal power loss (including mechanical loss, electrical loss, etc.) causes the motor to heat up. Since the electric spindle motor is installed in the casing of the spindle unit, the spindle motor cannot be directly used for heat dissipation and the natural heat dissipation conditions are also poor. The experimental results show that when the spindle motor rotates at high speed, the working rotor temperature is 140-160℃ and the stator temperature is 45-85℃. The heat generated by the motor is directly transferred to the spindle, resulting in thermal deformation of the spindle and machining errors.

The purpose of the water-cooled spindle cooling circuit is to keep the spindle temperature stable, and its temperature has nothing to do with the spindle speed. Therefore, it can prevent the front end of the spindle from stretching and maintain the spindle bearing and then ensure that the accuracy of the spindle is not affected by the motor heat. The motor cooling circuit mainly lies in the cooling of the motor stator. As long as the stator temperature is controlled within a lower range, its temperature can be controlled. The cooling method is to use external circulating water coolant for forced cooling of the stator of the motor to strengthen the heat dissipation function of the motor to the outside, so that the shell of the main shaft part maintains the indoor temperature.

It is very necessary to use cooling method, because the temperature is too high, it will directly affect the normal operation of the spindle motor, so we must pay attention to the spindle temperature and cool it in time when using it.

1. The electric spindle should be used with VFD, and the specifications and setting parameters of the variable frequency drive should match the rated parameters of the spindle. If there are wrong settings, the spindle motors will be burned.

2. Before using the water-cooled CNC spindle motor, users should guarantee that the cooling circulation system works normally. It is strictly forbidden to use it without cooling. Additionally, the cooling water volume should be calculated at 1 liter/kW min and the connection between the cooling pipe and the nozzle must be reliable and does not allow leakage.

3. The cooling liquid for spindle must be clean and non-greasy, and the temperature should be controlled at 5°C-30°C. If the ambient temperature is more than 30°C, the cooling medium must be forced to refrigerate. Precision machine tools require coolant with constant temperature 20±2℃.

4. During the storage and transportation of the spindles, the state of the high-speed grease inside the bearing will change, and users should run it at a low speed before using it. The running-in starts from the lowest speed of the electric spindle, and after 30 minutes, the speed is increased according to the 3000-rpm step difference. Users make it run for 20 minutes for each gear. If users start the spindle at high speed without running in, there will be abnormal sound, noise, heat and other phenomena, which will impact the service life of the bearing. During the long-term use and storage of the electric spindle, it should be turned on (at low speed) for 15-30 minutes within one week at least.

5. When the spindle is clamped with tools, the collet, nut and inner taper hole must be cleaned to avoid affecting the accuracy. The tool handle must be inserted into the collet with more than 15mm depth.

6. The electric spindle must be preheated every day before processing. After the spindle reaches the processing speed, finish machining can be done after running for 5-20 minutes. It is advisable to stop the spindle motor for 2 hours every day to restore mechanical fatigue and prolong its service life.

7. It is strictly forbidden to strike the end cover of the spindle and to strike the collet and cutter head when users unload the knife. Bumping is strictly prohibited during transportation, storage and use, especially the shaft end should be kept well.

8. The electric spindle must run in the specified direction.

9. Please follow the instructions in the spindle clamping diagram for clamping the electric spindle.

10. When the user uses the water cooler for cooling, the temperature must be controlled at 22-25℃.

11. The electric spindle should be used with an air seal, and the air source must pass through an oil-water separator and a dry filter before use. The air pressure is 0.2-0.25MPa, and the filtration accuracy is 5μm, otherwise the bearing will be damaged.

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